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PRELIMINARY
45
Features
* Autoranging 115/230 Vac input * Two, low profile,
IFE International AC Front End
500 Watts
chassis mount versions
* 500 Watts * Meets EN55022-B * Meets EN61000-3-2 harmonic
current limits
* Rugged coldplate construction
Product Overview
The International Front End (IFE) is an enclosed chassis mount, AC Front End which may be used with VIPAC Arrays, MegaModules or any of Vicor's 300V input DC-DC converters to create a complete, low profile, high density, AC-DC power supply. The IFE operates from worldwide AC mains and includes autoranging line rectification, integral EMI filtering, hold-up capacitors, harmonic current attenuation and transient suppression. The IFE incorporates Vicor's passive harmonic current attenuation technology and FARM modules to deliver 500 Watts while meeting EN61000-3-2 limits. All internal heat producing components are coupled to the chassis for optimal thermal transfer. Two rugged, coldplate packages are available -- one with threaded inserts and the other with thru hole flanges -- which may be mounted directly to a cabinet wall or an existing heat sink for high temperature operation. The International Front Ends (IFE) provide an off-the-shelf solution for many custom and standard power supply requirements where space constraints and time to market are critical.
Absolute Maximum Ratings
Parameter L to N voltage +Out to -Out voltage B OK to -Out voltage EN to -Out voltage Mounting torque Operating temperature Storage temperature Rating 264 400 16 16 15 (1.7) 95 125 Unit Vrms Vdc Vdc Vdc in-lbs (N-m) C C 6 M4 x 0.7 Chassis/BP Ambient Notes Continuous
Part Numbering
IFE
Product
5
Type 5 = 500 W
C
0
Termination 0 = Connector
2
Product Grade C = -20C to 95C (BP) T = -40C to 95C (BP)
Base Style 1 = External flange 2 = Internal threaded
Options
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
International Front End
Rev. 1.1
Page 1 of 7
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PRELIMINARY
ELECTRICAL CHARACTERISTICS
Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and baseplate temperature, unless otherwise specified.
INPUT SPECIFICATIONS
Parameter Operating input voltage Operating input voltage AC line frequency Power factor Efficiency Min 90 180 47 0.68 94 0.72 96 % Typ 115 230 Max 132 264 63 Unit Vac Vac Hz 230 Vac input Full load Notes Autoranging (doubler mode) Autoranging (bridge mode)
Input current 115 Vac input 230 Vac input Inrush current 115 Vac input 230 Vac input 15 30 A pk A pk 9 4.5 9.5 4.75 Arms Arms 500 W output 500 W output
OUTPUT SPECIFICATIONS
Parameter Output voltage Output power Hold-up time 90 Vac Input 115 Vac Input 90 Vac Input 115 Vac Input Power fail warning time Power fail warning time 23 58 93 229 6.5 25 ms ms ms ms ms ms 500 W output 500 W output 500 W output with 2460 F external hold-up capacitor 500 W output with 2460 F external hold-up capacitor 115 Vac input, 500 W output 115 Vac input, 500 W output with 2460 F external hold-up capacitor Min Typ 250 500 Max 375 550 Unit Vdc Watts 90-132 / 180-264 Vac input Notes
SAFETY SPECIFICATIONS
Parameter Safety approvals (pending) Isolation voltage (in to out) Isolation voltage (I/O to chassis) Leakage current 2121 TBD Min Typ cTUVus, CE Marked none Vdc 264 Vac input, 50Hz Max Unit Notes CE marked according to the Low Voltage Directive 72/23/EEC amendment 93/68/EEC
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
International Front End
Rev. 1.1
Page 2 of 7
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PRELIMINARY
ELECTRICAL CHARACTERISTICS, continued
ELECTROMAGNETIC COMPATIBILITY
Parameter Harmonic currents Voltage fluctuations and flicker Electrical fast transient/burst Input surge withstand RF line conducted immunity Voltage dips and interrupts Conducted emissions Min Typ EN61000-3-2 EN61000-3-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-11 EN55022, Level B Max Unit Notes See Fig. 1 Test in process Test in process Test in process Test in process Test in process See Fig. 2
CONTROL SPECIFICATIONS
Parameter Enable Low state current Low state resistance High state voltage Enable threshold Disable threshold Bus OK Low state current Low state resistance High state voltage B OK true threshold B OK false threshold 235 200 15 240 205 245 210 50 15 mA ohms Vdc Vdc Vdc Bus normal To negative output 150k internal pull up to 16 Vdc Output bus voltage Output bus voltage 235 185 15 240 50 15 mA ohms Vdc Vdc Vdc Bus normal To negative output 150k internal pull up to 16 Vdc Output bus voltage Output bus voltage Min Typ Max Unit Notes
GENERAL SPECIFICATIONS
Parameter MTBF Coldplate and Cover material Weight Package size Internal threaded (IFE5xx2) Thru hole flange (IFE5xx1) Mounting Internal Threaded Flange clearance hole Storage Temperature C, T-Grade Operating Temperature C-Grade T-Grade -20 -40 95 95 C C -40 125 C M4 x 0.7 M4 or #8
6 locations max. 12mm max penetration, torque 15 in. lbs. (1.7Nm) 4 locations
Min
Typ
Max
Unit
Notes
aluminum 1.13 (2.5) L xW x H 240 x 100 x 26.25 (9.45" x 3.93" x 1.12")mm (in) 260 x 100 x 26.25 (10.24" x 3.93" x 1.12")mm (in) kg (lbs.)
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
International Front End
Rev. 1.1
Page 3 of 7
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PRELIMINARY
PERFORMANCE CHARACTERISTICS
10.00
1.00
Current (A)
Odd Harmonic Limits * Even Harmonic Limits Measured Values
0.10
0.01 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
Harmonic Number
Figure 1 -- Measured harmonic current at 230 Vac, 50 Hz, 550 W vs. EN spec limits
*Measured values of even harmonics are below 0.01 A
Figure 2--Conducted line noise, EN55022-B
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
International Front End
Rev. 1.1
Page 4 of 7
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PRELIMINARY
Connection Diagram
IFE Output Connector
Pin# 1 2
LI L2/N PE
4 8 7 6 5
Function ST SR -VOUT -VOUT B OK EN +VOUT +VOUT
+In PC (Gate In) Vicor 300Vin DC-DC Converter +In PC (Gate In) Vicor 300Vin DC-DC PR (Gate Out) Converter -In
3 4 5 6 7 8
IFE
3 2 1
PR (Gate Out) -In
Optional External Hold-Up Capacitor
Figure 3--Connection diagram using IFE with Vicor 300 Vin DC-DC converter(s)
J2 Input Connector
Pin# 1 2 Function Enable SR
J2
1 2
IFE Output Connector
Pin# 1 2 3
LI L2/N PE
4 8 7 6 5
J1 Input Connector
Pin# 1-4 5-7 8 9 Function -VIN +VIN NC/PR Bus
Function ST SR -VOUT -VOUT B OK EN +VOUT +VOUT
J1
10 20 9 8 7 6 5 4 19 18 17 16 15 14 13 12 11
VIPAC Array
4 5 6 7 8
IFE
3 2 1
PE - Remote 10 Enable 11-13 -VIN 14-17 18 19
+5V
+VIN NC/PR Bus PE + Remote Enable
3 2 1
20
Optional External Hold-Up Capacitor
-
Figure 4--Connection diagram using IFE with ViPAC Array Mating Connector Mfg. P/N
Wickman Series 194 0.25'' insulated receptacle 25056 24796 25073 24795 24796 24828 27866 27867 27881 AMP P/N 794657-8 AMP P/N1-106529-2
Function
IFE Input fuse IFE Input Connector IFE Output Connector
Description
5 x 20 mm, 10A fast acting 0.25'' male Faston 8 position AMP Duac Housing Pins Kit (Pins & Housing) 20 position AMP Duac Housing Pins Kit (Pins & Housing) Housing Pins Kit (Pins & Housing)
Vicor P/N
VIPAC Array Input Connector J1
AMP P/N 2-794657-0 AMP P/N 1-106529-0
VIPAC Array Input Connector J2 Molex 39-01-2025 Molex 39-00-0039
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
International Front End
Rev. 1.1
Page 5 of 7
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PRELIMINARY
MECHANICAL DRAWINGS
OUTLINE DRAWING IFE5xx1
260 0.76 10.236 0.030
1000.76 3.9370.030
28.25 0.76 1.112 0.030
INPUT OUTPUT
o 5.41 THRU 4 PL 0.213
90 3.543 2 PL
5 0.38 0.197 0.015 2 PL
5 0.38 0.197 0.015 2 PL
250 9.843 2 PL
OUTLINE DRAWING IFE5xx2
240 0.76 9.449 0.030
100 0.76 3.937 0.030
28.25 0.76 1.112 0.030
INPUT OUTPUT
M4 X 0.7 MOUNTING 6 PL MARKED 'B'
'B'
'B'
'B'
86 3.386 3 PL
'B'
'B'
'B'
7 0.38 0.276 0.015 3 PL
14.5 0.38 0.571 0.015 2 PL
139 5.472 2 PL
211 8.307 2 PL
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
International Front End
Rev. 1.1
Page 6 of 7
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Vicor's comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor components are not designed to be used in applications, such as life support systems, wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor's Terms and Conditions of Sale, which are available upon request.
Specifications are subject to change without notice.
45
Component Solutions for Your Power System
Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 Email Vicor Express: vicorexp@vicr.com Technical Support: apps@vicr.com
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
International Front End
P/N 27902
Rev.1.1
04/04/10M
Set your site on VICOR at www.vicorpower.com

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